Inventory management has always been a delicate balance, requiring enough inventory to meet consumer demand while procuring products at a reasonable price point to deliver your ideal margins.
With today’s global supply chain environment and evolving consumer buying habits, forecasting accuracy of future demand and fulfillment is challenging, yet critical to your success.
Running out of high-margin inventory in e-commerce businesses when there’s strong demand is frustrating for you and your customers. In contrast, having inventory sitting on your shelf because you overbought, fearing further supply chain disruptions, ties up unnecessary capital and can throw your sales forecasting out of whack.
It all starts with accurate demand forecasting for your supply chain management.
Understanding Demand Forecasting in Supply Chain Management
Demand forecasting in supply chain management is the process of analyzing historical sales data, current market research and consumer trends to generate a precise demand prediction. This process uses various techniques to manage your supply chain and ensure your company has enough products to meet consumer demands without overbuying.
When you get it right, you maximize profitability.
Why is accurate demand forecasting essential? Let’s count the ways it impacts your business:
- Optimize inventory levels and reorder points
- Reduce storage space and excess safety stock
- Reduce stockouts
- Plan for promotional activities and product launches
- Manage seasonal variations
- Predict product demand in changing environments
- Fulfill customer demand with shorter lead times
- Reduce rush order fees for high-demand products
- Maximize supply chain management
These factors strike a crucial balance between satisfying customers and optimizing profitability.
The Challenges of Demand Forecasting in 2024
Organizations doing supply chain demand forecasting for 2024 and beyond may encounter challenges that may significantly affect accurate forecasting unless they implement more effective practices.
Data Silos
Data availability and inaccuracy are among the most significant roadblocks in supply and demand forecasting. These problems can easily occur when businesses record historical data without forecasting in mind. For instance, demand forecasting technology may require you to input information in a specific format.
Moreover, incomplete information may make it challenging to get an accurate demand picture. For example, some customers are more likely to share feedback if it is overwhelmingly positive or negative, so your company may never hear from people who had a middle-of-the-road experience.
Pivoting
Accurate demand forecasting may become challenging when pivoting your business to offer a new product, change existing products or merge with another company. Companies need additional insight into customer needs in these situations. You can use proxy data to predict the demand for the new or changed product,then monitor results to adjust forecasts accordingly.
Outdated Forecasting Models
You are at a severe competitive disadvantage if you still use manual methods or gut instinct for planning. Many organizations still use legacy systems to track their customers and business. Sometimes, this means separate ERP and CRM software, and maybe even other systems for warehouse or inventory management or marketing and promotions.
In some cases, outdated solutions can require duplicating data in multiple places, leading to mistakes, inconsistencies or siloed information that is inaccessible to other systems. Either way, it can make for messy and inaccurate demand forecasting and supply chain management.
Here’s a thought experiment about how challenging this can be without the correct tools. Based on historical demand, the sales and marketing team independently decides to create promotional pricing or incentives to drive demand for a particular product. However, they may have no idea about bottlenecks in the supply chain, skyrocketing supplier costs or limited warehouse capacity that results in reduced or vanishing profit margins.
The solution is to integrate planning and pricing to mitigate risk and shape demand in a more predictable, controllable and profitable way. Ideally, you keep your finger on the pulse of the latest industry trends and technological advancements. Your company can use cutting-edge technology to integrate better with other software systems and perform data management tasks faster.